Electric Inverter AC Power Inductive Heater 80kw Induction Heating for Heat Treatment

• Customization: Available
• Warranty: 1 Year
• Type: Induction Heating Machine
• Model NO.: JS1000-80
• Certification: CE, ISO
• Structure: Wall-Mounted
• Brand: Jonson
• Rated Power: 80kw
• Power Adjustment Range: 20~100%
• Rated Voltage: 380V
• Voltage Adaptation Range: 340V~440V
• Adapt to Ambient Temperature: -20 Degrees Celsius to 50 Degrees Celsius
• Heat Dissipation Mode: Air-Cooled / Water-Cooled
• Adapt to Environmental Humidity: Less Than or Equal to 95%
• Transport Package: Carton
• Specification: 635mm*445mm*315mm
• Trademark: Jonson
• Origin: Guangdong Province, China
• HS Code: 8514400090
• Production Capacity: 800 Pieces / Month

Product Description

Guangdong Jiangxin Electronic Technology Co., Ltd.
 

Main Products:
Induction Heater

Induction heating control board
Induction water heater
Induction hot blast stove
Induction heater coil
Induction Steam Generator
Cabinet type induction heater
 

Electromagnetic heater installation steps:
Installation and commissioning of electromagnetic heaters: installation and commissioning of electromagnetic heaters is relatively simple
1. Before the transformation, first check the wiring of the equipment, take photos, make marks (in order to restore the original state)
2. Determine the mounting position of the control board or the electrical cabinet to determine the length of the high temperature wire lead. Be sure to communicate with the factory electrician or foreman to confirm.
3, the coil is measured to measure power, the data must be accurate. To determine the installation power. Can be combined with the factory electrician, this also takes pictures, leaving the original record
4, the circumference of the barrel, determine the size of the insulation cotton, the size of the yellow wax board, the yellow wax board reserved probe hole, the hole size must be accurate, determine the length of each temperature zone, fixed
5. Determine the length of the high temperature wire and wind it. Requires beautiful appearance. neat. Includes pitch size control, tight control. Measure the amount of inductance after winding. Pay attention to the meter range
6, wiring. Confirm the previous circuit breaker ammeter range, too small to be replaced. Test separately, measure voltage, current is normal. Have problems solved one by one, no problem after the whole machine test
7. Finishing and cleaning up the site. Ask for cleanliness.

In order to ensure that the original production process is unchanged after the original equipment is switched to the electromagnetic heating coil, the original operating procedure is unchanged, and the performance difference between the two heating methods is designed. The electromagnetic heater has been reduced by about 30% of power usage, and is heated by electromagnetic heating. Power adjustment and power protection functions are designed on the controller. So the debugging process is quite simple, the user can debug according to the instructions.
 

Product Description

80kW electromagnetic heating controller is specially designed for the application of pipeline heating and plane heating equipment, such as plastic machinery, food machinery, aluminum plastic machine, roller equipment, heating, boiler, oil and natural gas transmission, etc. With stronger industry pertinence and better energy-saving effect, this product adopts the fifth generation DSP digital processing platform technology of our company, open application structure, wide inductance to adapt to the coil range, through the digital programmable control system, it can realize the special functions of different customers and different occasions, which brings great convenience to customers. It is an electromagnetic heating transformation project and supporting heating equipment Products.

Name	Performance parameter
rated power	Three-phase 80KW
Rated input current	110-120(A)
Rated output current	180-200(A)
Rated voltage frequency	AC 380V/50Hz
Voltage adaptation range	constant power output at 300 ~ 400V
Adapt to ambient temperature	-20ºC~50ºC
Adapt to environmental humidity	≤95%
Power adjustment range	20% ~ 100% stepless adjustment(That is: adjustment between 0.5 ~ 80KW)
Heat conversion efficiency	≥95%
Effective power	≥98%(Can be customized according to user needs)
working frequency	5~40KHz
Main circuit structure	Full bridge series resonance
Control System	DSP-based high-speed automatic phase-locking tracking control system
Application mode	Open application platform
monitor	Programmable digital display
start time	<1S
Instantaneous overcurrent protection time	≤2US
Power overload protection	130% instantaneous protection
Soft start mode	Fully electrically isolated soft start heating / stop mode
RS485 communication	Modbus RTU standard communication protocol
Support PID adjustment power	Identify 0-5V input voltage
Support 0 ~ 1000 ºC load temperature detection	Accuracy up to ± 1 ºC
Adaptive coil parameters	50 square line, length 50m, inductance 110 ~ 120uH
Coil to load distance(Thermal insulation thickness)	20-25mm for circle, 15-20mm for plane, 10-15mm for ellipse and within 10 mm for super ellipse

Detailed Photos

 

Electric Inverter AC Power Inductive Heater 80kw Induction Heating for Heat Treatment

1,Connect the power supply voltage of the cooling fan, but connect the 220V power when the fan is 220V, and connect the 380V power when the fan is 380V
2,Connected with cooling fan 220V / 380V (depending on the user, generally 380V)
3,When the external cooling fan is DC 24V, this interface is a switch that controls the 24V fan to work or stop. The two ends of the interface are actually the normally closed contact points of the relay output on the motherboard.
4,Dual AC 24V power supply (choose 4 or 5 when making half bridge)
5,Dual AC 24V power supply (choose 4 or 5 when making half bridge)
6,Single AC 16V power supply
7,Power indicator (red)
8,Work indicator light, flashing during standby, and always on (green) during work
9,External indicator light, led to the LED interface outside the chassis
10,The soft start interface is connected to the R / s interface outside the chassis (can be set to open or close work through F-20, factory default close work, open stop status
11,Finely adjust the power potentiometer. When there is a large deviation in power, this potentiometer can be adjusted appropriately.
12,32-bit high-speed DSP processor
13,Externally connected programmable operating display
14,Isolated RS485 communication interface
15,External load temperature detection interface 1, with accuracy of ± 1 ° C (maximum 150 ° C) single channel, default 1 is used to measure external working temperature
16,External load temperature detection interface 2, with accuracy of ± 1 ° C (maximum 150 ° C)
17,Multi-function input interface (set by F-20)
(1)10K input for external connection potentiometer, can adjust the power range from 20% to 100%
(2)Externally connected PID input (0 ~ 5V) input
Do infrared thermometer or thermocouple conversion voltage 0 ~ 5V input to achieve the display temperature and control power size (up to 1000ºC can be measured and displayed)
18,Connect the high-frequency Mutual inductor and pay attention to the direction. If the direction is reversed, the power is very small
19,IGBT module drive (when doing half bridge, choose 19, 20 or 23, 24)
20,IGBT module drive (when doing half bridge, choose 19, 20 or 23, 24)
21,Connected to high voltage DC bus
22,IGBT temperature sensor interface
23,IGBT module drive (when doing half bridge, choose 19, 20 or 23, 24)
24,IGBT module drive (when doing half bridge, choose 19, 20 or 23, 24)
25,Connected to high voltage DC bus
26,RS485 communication interface, connect A ,B
27,Externally connected K-type thermocouple
28,Externally connected 12V relay drives other required loads, synchronized with the fan start / stop of the machine

Electromagnetic heater precautions
1. The main engine should be regularly dusted. Generally, it should be removed once a month. It can be dusted with a soft brush or a high-pressure air gun to ensure a good ventilation environment inside the instrument.
2. If the environment is corrosive, spray insulation varnish. Or use other insulating anti-corrosion materials.
3, the air temperature can not be higher than 50 ° C
 

FAQ

Q: Where is your factory?

A: Located in foshan city ,China.

Q: Are you trading company or manufacturer ?
A: We are factory.

Q: How long is your delivery time?
A: Generally it is 10 days if the goods are in stock. or it is 40 days if the goods are not in stock, it is according to quantity.

Q: What is your terms of payment ?
A: Payment:30% T/T in advance ,Pay in full before shipment.

Q: Can I do customized design? Such as prting logo, change color, material, size, structure and shape etc...?
A: Yes, both OEM and ODM serivce are offered.  can be done as your request. Pls contact us for more detais.

Q:What other products does the company have?
A:Electromagnetic heater, electromagnetic steam generator, Electromagnetic hot blast furnace

Why Choose us?
1,The world famous brand Infineon IGBT inverter module is used to ensure the stability of the product.
2,High-speed DSP phase-shifting algorithm is used, and each output cycle is precisely calculated to achieve the optimal energy saving purpose.
 3,Magnetically isolated drive technology solves the interference problem caused by optical drive.
4,strong environmental adaptability, can be used in harsh environments;
5, The system control power supply adopts multi-level EMI suppression to ensure the best quality power supply under harsh power supply conditions.
6, strong anti-interference ability, up to more than 50MW combination of parallel work and reliable operation.
7. Coil to ground protection function. When the coil is broken or the coil is shorted to ground, it can effectively protect the whole system and ensure safe use.
8. It can be customized by water cooling and air cooling, and the cooling fan is high-speed dc fan to protect the controller cooling system
9. The incoming and outgoing wires of the power supply use copper bar structure and pure copper high-current terminals to ensure that the copper bars and terminals do not generate heat when they are overworked.